Fz1 ais removal. Aug 4, 2015; Thread starter #20 D.

Fz1 ais removal 00 Block off plate kit. 6 posts Valve clearances Valve clearances. My FJR shifted like a tractor, so it wasn't a Yamaha thing. Also removed the Can someone tell me how to remove the seat on the 2003 FZ1? I don't have a manual yet and want to have a look. Check him out at 2006+ Gen 2 FZ1 Parts Only: Holeshot FZ1 4-2-1 Stainless Header System: Holeshot Slip-On: Holeshot EFI Supertune Tuning Box: Holeshot High Pipe Slip-On: Holeshot Muffler DB Killer: Holeshot Muffler DB Killer Removal Tool: Holeshot Performance Canister Mufflers for Special Projects: Autolite Xtreme Sport Irridium Spark Plugs: K&N Oil Filters Welcome to the Yamaha FZ1 Forums. Shop by PAIR AIS Valve Removal kit with Block Off plates Yamaha YZF R1 R1M 2004-on. If you are thinking of doing the AIS block off, do it at service time and do it all together to save frustration. Power Commander Map Questions. The FZ1 is tightly packed and doesn't allow a lot of room to work. I had removed the compressed aluminium gaskets before realising that I would still need them. from 3K to 6K rpms. This accessory may be restricted to closed-course use. The The FZ1 in the R1 aplication has a larger air filter opening, and filter. I like doing business with you and Liza. need to drain the oil? Click to expand Tank has to Carb Removal Even with Pat's excellent instructions this proved quite time-consuming. Free up engine space. Anyone got any tips/thoughts/ideas? I didn't use a blockoff plate kit I did the complete removal. Woolich Racing Yamaha FZ1 ECU Flashing products allow you to tune the maps and settings in the Yamaha FZ1 ECU. FZ1/FZ-10 Technical with or without AIS. Yamaha MT-10 2016-2022. There are just 4 allen bolts, 2 for each one. Post Mar 26, 2008 #1 2008-03-26T15:02. Lower the radiator. durango Member. I then 'phoned Yamaha and the gaskets were £9 each!!! Therefore I tapped and bolted the spigots and have Yamaha R1 / R1M / R1S 2004-2025 + R6 2003-2023 (all newer than 2020 race models) + FZ-10 2017 + MT-10 2018-2020 + R6S 2006-2009 + FZ1 All + FZ8 All + FZ6 All; The air induction system (AIS) burns unburned exhaust gases by injecting fresh air (secondary air) into the exhaust port, reducing the emission of hydrocarbons. And, the dyno charts he posted, and the fact that I did the mod, had nothing to do with buying anything from him. I am purchasing Dale Walkers Holeshot Stage 1 Jet Kit for $100 (easiest to install I'm told), AIS Removal Kit (I own a Ca. Garage / Mechanical Help. Weekend Warrior. The ais doesn't need to be removed. Yamaha MT-10 Videos! Yamaha FZ-10 Sales Info. Use a good quality M8 x 1. FZ1/FZ-10 Mods . The secondary air injection system We have designed these kits to allow you to remove the air induction system (air pump) from your bike so that pure exhaust samples can be taken from your bike during tuning. The FZ1 is as fast as any sport bike and naked, it Stator Removal. Then I think I need a silver belly pan and a new set of S021s and it should be good for the summer. Member Galleries. I have re-checked everything and it seems to be spot on. AK-YAMR1R6 - $40. ADMIN MOD Possibly the best bike ever made even by today’s standards! Here’s a list of the mods on my bike (all well known) next on the list Remove the exhaust header pipes (8 bolts plus the center bolt plus possibly the exhaust pipe clamp) and clean up the holes using a Q-tip pushed up the holes followed by blasts of compressed air to finish the job. I filled a old unused camelbak bite valve (I know it cheesy, but it's all I had available that I am very meticulous when following directions I've received. Once the snow melts, I'm dropping it off at Ivan's for: ECU, PCV, BMC air filter, and AIS removal. Then you need to carefully lift it from the back and disconnect the fuel line and electrical connectors. Blue FZ1. Sep 26, After picking up my FZ1 I found that all the information I would ever need is on this forum. . B. Truth is, everyone on the FZ1OA who has done the mod, then got a dyno tune has posted significant gains in every M8 socket heads for the exhaust stubs. Sep 25, 2009 #25 WMU_BRONCO Well-Known Member. As it has been pointed out, Ivan was not the originator of this mod. people make it way more difficult than it has to be. The rest of the discussion is regarding the hose at the rear of the airbox which is the crankcase breather. Yamaha YZF R6 2003-2005. Block off the AIS vent as shown. 2 of the old plugs were at . Cobat, our Admin, posted a fantastic thread of links which directed me to parts of the forum discussing specific mods. Under the airbox there is a crossbar welded to - FZ1 (2001-2005) - FZS 1000 (GB, 2001-2003). Also have the TPO AIS kit. Thread starter fz1uk; Start date Oct 31, 2018; Tags casing cover flywheel stator stator removal Oct 31, 2018 #1 fz1uk Well-Known does not take responsibility. Once you have it loose, use your fingers to loosen it the rest of the way. Airfilter installation and getting maps installed To remove the whole AIS system, install the block off plates, and cap the air box where you removed the AIS hose, you need to lower the radiator and lift the tank and remove I bought Dale's AIS removal kit. Joined Oct 12, 2011 However, I started to try the fiscally challenged route first and have a set of 4 crimped AIS tubes - I have soldered them but I'm not 100% of the gas tightness of them. I might eventually remove the entire AIS set up, but for now I just want a quick fix. 0 mSkg) Order Job/Part Q’ty Remarks Removing the crankcase Remove the parts in the order listed. Make your life easier and watch some how to videos. The AIS Valve Removal Kit with Block Off Plates by SmartMoto replaces the secondary air injection system on a motorcycle, allowing the complete removal of the system and all the associated parts. Thread starter fz1uk; Start date Oct 31, 2018; Tags casing cover flywheel stator stator removal Oct 31, 2018 #1 fz1uk Well-Known Member Yamaha does not respond, does not take responsibility. So, heres my problem. It's the worst part. The bike had been sitting 5 months prior. Joined Nov 27, 2011 Messages 264 Location Rhode Island FZ1/FZ-10 Related Discussion. This FZ1/FZ-10 Mods. There are a total of 6 vent hoses and 2 coolant hoses into the carburetor, as How to: Gen4 ZX10r AIS Removal with pics. In this pic I already have the cap installed (circled) on the upper right hole (with it upside down as shown) and I am . $42. Lens Mount: Nikon F. Next Last. Put the socket down in first and then use the wrench to grab a hold of the neck to loosen the plug. It took a couple of months to do that but only a few hours to finish the video I started about a week after I did my valve check back in Well, you're doing a HELLUVA job at it! :cheers No Pazzo's in the works. Share. thanks Mick PAIR AIS VALVE Removal kit with SMOG Block Off plates Yamaha FZ1 FZ6 FZ8 N Fazer - EUR 38,63. Joined Jul 24, 2015 Messages 74 Location Search for AIS removal. Removing the AIS plumbing greatly simplifies this job. Ais System Hose Connection In Yamaha R15 Tamilanmoto You. Cat Removal. The FZ1 gives you the best of both worlds. photobucket. Liza is always so pleasant and friendly on the phone and knows the business and your products. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. As the bolts are locked with loctite they will be hard to remove till the end. I was doing airbox mod and figured why not do it from inside airbox and jsut hook hose back up on outside as If you leave the AIS valve plugged into the wire harness you'll be just fine, but if you unplug the AIS valve it throws a check engine light and the bike won't start, so disconnect the hoses, then remove the ports from the motor, install the new block off plates, wrap electrical tape around the hose fittings of the AIS valve, it has three fittings cover them all, don't forget the Fazer 1000/FZ1 corner » AIS removal kit Author Topic: AIS removal kit (Read 44147 times) PieEater. Faulty engine FZ1 / FZ8 / R1 This is a problem about defective parts of Yamaha. I've been riding motorcycles for over 30 years now, and owned my 2006 FZ1 since new. Walkthru for AIS removal on 1200 DVT? Jump to Latest Rizoma Mirrors Past 06 FZ6, 07 FZ1, 06 Daytona, 12 S1000RR, 14 S1000R, 17 Tiger Explorer, 16 Tuono Factory, 15 Multistrada 1200S, 17 Tuono Factory, 2010 990 Adventure. I didn't use the black cap that came with the Roth kit since I thought it was not that Pair Ais Valve Removal Kit With Block Off Plates Yamaha Fz8 Fz1 Fazer 1000. cjb600 Member. The factory system has several drawbacks including making it difficult to properly 2006 - 2014 Yamaha FZ1 ECU Flash We recommend upgrading to special delivery on checkout for ECU flashes Send your ECU to us in the post Enclose a note stating if the cat been removed, type of exhaust fitted, any modifications. Great service. Eliminate: S carbon deposits (from the valve face and valve seat) 4. Facebook gives people the power to share and makes the world more open and connected. Also gutting the cat. Yamaha FZ8 2010-2015. Installed my Yoshimura R-77 CF full exhaust. Soon to be removed. com . It runs quite rough right off of idle. 22 posts 1; 2; 3; Next; AIS Removal AIS Removal. I decided to pull the upper fairing ,i'm already done super easy with radiator loosened and the fairing out of the way. Yamaha MT-10 SP 2017-2022. After digging through the PITA AIS system and taking the valve cover off, we found that the clearances all measured at the VERY bottom of their Lengthy title I know, but I documented all these mods at once on my new-to-me FZ1, a 2006 fully-faired model. 2009 YAMAHA FZ1 FZS1000 Service Repair Workshop Manual This document is designed to help others who want to attempt to do this at their own risk. AIS removal, and a Yoshi slip-on. Disclaimer: AIS REMOVAL (Air induction system) The air induction system burns unburned exhaust gases by injecting fresh air (secondary air) into the exhaust port, reducing the emission of hydrocarbons. for the AIS blockoff. I don't think the instructions for the block-off plates mentioned what to do with the left over harness connector after you've removed the tubes and valve for the AIS. Nikon Z Mount. Gasoline weighs about 6 Yamaha FZ1 SMOG Block Off Plates (AIS) by Womet-Tech These smog block off plates enable you to remove the smog equipment from your Yamaha's engine and cover the holes left behind. Front Wheel removal. This is Ivan's kit. Is it possible to install this kit without removing the radiator? The coolant in it is fresh and I would hate to waste 2011 Griso 1200SE Tenni Zard Exhaust w/Beetle Map|MD LED Signals|KD Pegs|Rizoma Mirrors Past 06 FZ6, 07 FZ1, 06 Daytona, 12 S1000RR, 14 S1000R, 17 Tiger Explorer, 16 Tuono Factory, 15 Multistrada 1200S, 17 Tuono Factory, 2010 990 Adventure. Thread starter cjb600; Start date Oct 28, 2011; Oct 28, 2011 #1 C. Joined Mar 16, 2015 Messages 12 Yamaha YZF R1 2004-2023. I found the TPO kit on ebay which consists of 4 plugs screws that apparently completely seal off the inserts into the four cylinder heads and allow you to remove all of the AIS hardware including all hoses. For the AIS removal I decided to remove the tank. fairing removal? Thread starter durango; Start date Oct 25, 2016; Tags chinese fairing kits light single Oct 25, 2016 #1 D. Welcome to the Yamaha FZ1 Forums. Jump to Latest 20K views 29 replies 17 participants last post by wiesshund Apr 3, 2024. The factory system has several drawbacks including making it difficult to properly tune your bike. Nikon F. Aug 12, 2009; Thread starter #3 S. Joined Aug 28, 2018 · 947 Posts I have a 2001 FZ1 with Holeshot aftermarket carb kit installed and aftermarket Yosh exhaust and Holeshot AIS removal kit. The OK I'm getting tired of the pop pop pop noise. 06 fz1 where do i start to change spark plugs It took me less than a half hour to do the plugs and that was before doing the AIS Removal. 1 of 2 Go to page. FZ1/FZ-10 Mods. PAIR AIS Valve Removal kit with Block Off plates Yamaha YZF R1 R1M 2004-on. 0 mSkg) 10 Nm (1. Am I going to snake it out from the sides over the top of the cylender heads or do I AIS removal kit 2001 - 2005 Yamaha FZ1. Vcyclenut r1, r6, fz1, fz8, fz/mt 10, ais block off plates. I called Ivan and asked FZ1 AIS System Photo Courtesy FZ1 Owner's List It is difficult to remove and even worse to reinstall. The AIS hose that runs to air box is circled. rob hendley. Page 150: Yamaha YZF R6 2003-2005. I saw on where a guy used a marble to do it. Feb 27, 2012; Admin #1 FZ1inTX Adminstrator. a. Use a tie wrap to get the wiring together again (the ones that goes to the spark plugs) and another one to hold the connector that was going to the AIS solenoid. But they are really painful to remove. I've been completely satisfied with the performance and quality of every part I've received, and his customer service is tops. Yamaha FZ1: Clear: Extra Info: Additional Information: Yamaha FZ1 Yamaha ecu tuning quantity. I did not try to have the correct nomenclature for parts, but instead have used basic descriptions for parts. Start buncoed end genuine Yamaha wr ais removal kit this kit allows the of air induction system for lighter weight and added performance on model's. : 5LV1-AE1) Cylinder head Refer to 07 FZ1 (pc V) Apr 19, 2012; Admin #12 FZ1inTX Adminstrator. Each order will also include an airbox cap, a zip-tie to help tidy up your intake area. Joined: May 10, 2009 After digging through the PITA AIS system and taking the valve cover off, we found that the clearances Welcome to the Yamaha FZ1 Forums. Post Feb 11, 2010 #1 2010-02-11T09:39. Joined Aug 9, 2006 · 296 Posts #29 Layed my fz1 down yesterday due to fast deceleration on a road with sand on it. Yamaha MT-10 General Discussions. Removal of the entire AIS system is mostly done to allow easier access to the plugs as well as remove a little bit of weight. 038 they were definetly beat Fitment:. 2008 V-Star Silverado 1100. FZ1/FZ-10 Related Discussion Anyone do an AIS removal? Anyone have a video. This is a step by step guide telling you how to remove the cables and potentially the servo that moves the cables. If you are like me and just left them under the bike, there is a My FZ1 pops and crackles when I decelerate but I have not blocked the AIS yet. On the Yamaha Yzf R1 exhaust system for th Had to re-format one of my hard drives so I could put a newer OS on it :banghead: and was very lazy about it. In Spain we are many affected by a defective rotor with loose SHOTEN FZ1 Lens Adapter for Nikon F AI AIS D to Nikon Z Zf Zfc Z30 Z5 Z50 Z6 Z7 Z6II Z7II Z8 Z9 Camera. Watching Ivans Video I see one can just do the 2 cent mod. iamzombie · Registered. 0 1 Review ౹ 5 sold. It'll remove the decelerating popping some. I ordered the ivans blockoff plates, came with the You'll need to remove the seats so you can get to the rear tank mount. Was looking at taking this unit off my bike as there are no emissions requirements here in Ontario, plus it would clean up the Review (MPN # GYT5TJ936900 for sale) YAMAHA Mpn: For Sale Air Ais Induction System Removal Kit compatible with WR450F GYTR 2005–2006. there's no performance gain you can remove the AIS, tap the spigots Is doing the AIS Hose Block necessary? I have seen pics of guy blocking the tube to airbox on outside and then the hose that goes to airbox. Also, is there a tool kit on this machine somewhere? Apr 9, 2010; Moderator #2 FZ1riderNY Moderator. Hi Guys, Finally got round to doing the AIS removal yesterday. Sort by Oldest first Oldest first Welcome to the Yamaha FZ1 Forums. After AIS removal, I still had backfires but more significantly, the bike kept stalling. Moderator:misshornet600. Bef Fazer 1000/FZ1 corner > AIS Removal - Tapping Fail. Let's see, there are official kits AIS blockoff kits, the penny/epoxy fix and the tube plugging method. 25 HSS tapered tap. holeshot. Bike doesnt sound good at all. WHY WOULD YOU WANT TO REMOVE THE AIS ? Approx 4lbs of weight savings (this is questionable, I did not weight it but I would guess 2-3 lbs at most) Convince of I's like to removal ALL the AIS junk off my 2001 FZ1. Hi, I'm new here, bought my 57plate (2007) FZ!s in July 2018. I just purchased a 2005 FZ1. Just go slow and take your time. I have the stage 1 jet kit with 3 degree timing advancer, AIS removal, slip-on, fork brace, and adjustable dogbones. That will give you a better idea of how it will sound once the ais has been proper plugged . Thread starter sickle44; Start date Oct 19, 2009; Oct 19, 2009 #1 S. Share with: Link: Copy link. Add to cart. didier9 Well-Known Member. Just the vacuum line unplugged from port and plugged with a screw. Fuel Tank/Air Cleaner Removal. Measure: S brake pad wear limit Out of specification ! Replace the brake pads as a set. Last edited: Nov 3, 2011. DIY AIS kit. - this will help us choose the best settings for your application and state if you want any of the extra's doing We can perform speedo modification Finally blocked the AIS hose, removed the EXUP cables, installed the MIVV GP slip-on, switched the rider footpeg pads to FZ6 pads and I fitted the FJR passenger pegs. 10mm is long enough. I hardly ever buy new Not sure if the AIS removal for a first gen is the same as ours. In the past you have provided help and guidance when I had a hanging idle. Gen II Mods. (Manual No. Yamaha FZ-10 Tech questions. Joined: May 10, 2009 After digging through the PITA AIS system and taking the valve cover off, we found that the clearances I have surging from 3K to 6k rpms. 00 Add to Cart. I used JB Weld to plug the holes in the stock plates after cutting off the nipples then put them back Motorcycle Yamaha FZ1 Owner's Manual (104 pages) Motorcycle Yamaha FZS1000P Owner's Manual (124 pages) Motorcycle Yamaha FZ1 Owner's Manual (1. Yamaha FZ1 Fazer 1000 2006-2014. These kits also Disabling AIS on my FZ1 Took half day off work today for 2 purpose: 1st, to clear my remaining leave from last year before the company forfeits them and 2nd, to use this time Our kit is the perfect, no-fuss way to eliminate bike's factory air injection system. Name * Email * Your Query. Sale Regular price £47. 5. SKM348 Member. Slide the radiator to the right and lower. All plate orders will come in pairs two plates. Threads 19,722 Messages 203,257 Members Ais Junk Removal is on Facebook. Color: black. and some shims for the needles save yourself $150. 035 and 2 were at . need to drain the oil? Click to expand Tank has to come off, coolant Dale, my FZ1-AIS removal kit arrived today. Yamaha MT-10 Parts and Accessory Links & Reviews. Connect with us. The only think I did not do was apply the silicon Ivan's AIS kit. DAD51, Mar 26, 2022 #6. (On that bike its actually a huge pain to fully delete, but plugging the line does the job. GP Hero; Posts: 1,360; Thank You Melton Mowbray, Yamaha & Ivan; Main bike: FZS 1000 Gen1; Re: AIS removal kit « Reply The FZ1 is still easier than other bikes I have owned. Page 231: Checking The Valve Seats VALVES AND VALVE SPRINGS 3. Thanks so much for the great service and it's a pleasure doing business with AIS (Air Intake System) Block Off/Removal Whats this? The AIS allows air to be ducted to the exhaust, allowing previously unburned residual fuel to ignite prior to being expelled. Will accept 22 posted. I look at the FZ1 every day trying to figure out justification to keep it. Oh, and maybe some of FZ1/FZ-10 Related Discussion. Drawbacks are due to the "fresh" air being injected into the exhaust causing O2 sensor readings to be incorrect. Rubber cover detaches at side cover rubber grommet attachments and rear of fuel tank. Gen I Mods Anyone do an AIS removal? Anyone have a video. great time to clean all the hard to reach areas with it raining out allday. black. The bike "stumbles" on acceleration. This Clymer workshop manual on Yamaha FZ1 and FZS 1000 motorcycles describes maintenance and repair of the engine, clutch and gearbox, the fuel and exhaust systems, the electrical system and the cooling system. Joined Jul 24, 2015 Messages 74 Location AIS Blockoff and AIS thread #2 and AIS removal BMC Air Filter Sub-throttle plates info and Instructional Video Fender Eliminators Make your own Fender Eliminator! Possible FZ1 Project? I have an idea for a project bike and would like some feed back from the FZ1 community. To remove the whole thing, you need to replace the plates on the valve cover with either Ivan's, Copperdog's or block the holes where the tubes would normally connect. Engine Refer to “ENGINE”. ) Installing the vacuum lines to the adjoining cylinders will help with hesitation. If you miss the small steps, you will end up having to pull the bike apart FZ1 Video Tutorial number four. Phone Number € 350. Jon_Ov_Long_Hair Discussion starter. trip since they are over one hour away), one-off custom exhaust Quick test would be to remove your tool cover and loop the ais rubber lines. I have a line on a 2008 FZ1 with a blown motor. Yesterday was a busy day for me as well. Yamaha Motor Europe Offering Race Prepared Yzf R1s For Roadracing World The FZ1 is an awesome bike and they ways to customize it are almost endless! Share your awesome FZ1, tell us what you've done with it, and post some sweet vids of you tearing up some twisties! -Removal of all gear based or speed dependent restrictions. Also covers the front suspension and steering system, the rear suspension and drivetrain, the I just purchased a 2005 FZ1. 197. Is there AIS blocked Speedo healer-1 front sprocket +2 rear sprocket Bridgstone bt016 front and rear . My plan this year is gutting the cat, power commander, Copperdawg modded flies, airbox mod, and AIS block off plates. I had the carb's professionally done at a race maechanics garage. Skip to main content. I drained the system and removed the radiator but I'd planned on new coolant at that time anyway and I did the AIS removal. There are no other benefits to complete removal. Supposedly using a 4 way How hard or easy is it to access the AIS hose to put a marble into it? Will I have to remove the gas tank? I'm after the quickest method to blocking the AIS with the least amount of work. -Disable AIS valve -Reduce Fan Temps to help keep the bike cooler - Bypass EXUP valve Don't forget to go on Facebook and search for the 2 FZ1 groups I admin, "Yamaha FZ1" and "FZ1 Forum 998cc. Joined Jun 7, 2009 Messages 9,288 Location Austin, TX -AIS removal/block off Yes, it does Joe. I was doing airbox mod and figured why not do it from inside airbox and jsut hook hose back up on outside as Fazer Owners Club - Unofficial » ; Bikes, Hints'n'Tips » ; Fazer 1000/FZ1 corner » ; Gen 2, FZ1s Ivans AIS Removal Kit – pics ? Gents: Power Commander III coming Friday with the 2008 FZ1 map already downloaded. 50. Fuel Maps, Ignition Maps, Secondary Throttle Plate Maps, RPM Limiters and many more advanced settings can be modified allowing you to tune your bike to the limit. Used to seal the ports on the Was doing some work & removed the AIS setup at the same time but seem to have lost a fair amount of power somewhere. Installing a PC3, Blocking the AIS and modifying the airbox. I repeat - tapered, good quality. Joined Jul 24, 2015 Messages 74 Location I have a 2002 FZ1 with 27,000 miles that I'm looking to turn into a sport-tourer properly, but first thing's first. Man that thing is light! Also decided to remove the center stand for some additional weight savings. Joined Sep 19, 2009 Messages 92 Location Michigan Visit site. "Start here!" as "AIS Removal" Thanks!! Last edited: Sep 26, 2014. Of all the the things I lost I miss my mind the most. I have swing arm spools and some nice Pit Bull stands so it's no great loss. Looking at Ivanizing an 02 fz1, seems to be a cheap first simple mod to the bike. I really LOVE I Just picked up a 2002 FZ1 for $700! as one would expect with a bike in this price range it needs a little work. This is one of the most difficult parts of the procedure. Great Bike! I would like to inspect/replace the air cleaner. This allows for easy spark plug and valve cover removal and general cleaning. K&N filter, airbox mod passenger floor boards, all light visors, ISO grips, Cobra slash cut mufflers, Saddleman touring seat/ tourpack. Hi dudes, Just removing the AIS in order to respray my engine. I've also done numerous creature comfort add-ons. Disable PAIR Valve / AIS; ECU Part Numbers: 2D1-8591A-00; 2D1-8591A AIS Removal. Great Bike! I would like to inspect/replace This is the Highly Detailed factory service repair manual for the2009 YAMAHA FZ1 FZS1000, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. SKU: N/A Category: Yamaha ECU Remapping. Lots of little extras. Pros FZ-10 Tank (& Scoop) Removal / AIS Block-off Plate Install. Remove the screws at the bottom and the left side. Facebook gives people the power to share and Finally blocked the AIS hose, removed the EXUP cables, installed the MIVV GP slip-on, switched the rider footpeg pads to FZ6 pads and I fitted the FJR passenger pegs. Joined Oct 17, 2011 Messages 15 Location Bismarck, ND Visit site. #5. That fix involves removal of the valve cover. Shop by category. org". 2. Here, we will cover modification only, rather than removal. Expecting block off plates and PC will help eliminate the popping. FZ1/FZ-10 Related Discussion. Caution: the removal of this system may cause your bike to violate emissions regulations, fail emissions tests, and possibly void your warranty. Joined Aug 5, 2009 Messages 41 My first and only attempt at tapping one of the AIS stubs was a bit of a failure so I'm considering getting the Holeshot kit sent from the states. To increase the mid range of the FZ1, we can either remove or modify the sub throttle plates. Reactions: ZX10RArcher. Go. I have considered the Gen 2 FZ but it's a only a marginal upgrade and many publications contend that the Gen 2 is not any quicker. Forums . Join Facebook to connect with Ais Junk Removal and others you may know. 81 posts Welcome to the Yamaha FZ1 Forums. Disconnecting the AIS electrical connector was an absolute pain in the a$$. Save Share Reply Quote Like. I've had plenty of time to read now and I thought that if nobody minds, I'd take AIS removal kit 2001 - 2005 Yamaha FZ1. Thread starter FZ1inTX; Start date Feb 27, 2012; 1; 2; Next. I blocked the AIS last year so thats long gone. Evap tubes Removal. Add to Cart FZ1 Fazer 1000; FZ6 Fazer 600; FZ8; FZS 1000 Fazer; Niken; TDM 900; Tenere 700; Tracer 7 / GT; Tracer 700 / GT; Tracer 9 / GT; Tracer 900 /FJ-09 / GT; WR250 R/X; XJ6 /Diversion; XJR 1300; XSR 700 ; XSR 900; XT 660 X/R; XT Yamaha AIS removal kit Yamaha FZ1 FZ6 FZ6R FZ8 YZF R1 R6 R6S. I'm going to do the mild airbox mod, slap in the K&N air filter (for life!), the Yamaha swingarm decals should be here this week, all the powder coating this winter (not giving up riding time!!), Protek sliders will be in this week as well (Sat. Yamaha YZF R1Μ 2015-2023. Ivan's Performance Products makes a kit to facilitate the removal of the Air Induction System. bear57 · Registered. Removal of ECU Restrictions; Engine Braking adjustments; High Load Fuel Maps (with PC3 and PC5 map importing) Low Load (cruising) Fuel Maps; Fuel Injector Proportioning; Ignition Timing; Injectpr Decel Cut Removal; AIS Removal; EXUP Removal; Cooling Fan Temps; Rev-Limiter Control; Remove Top Speed Limiter; Quickshifting (Sensors available You can change/inspect your spark plugs at the same time. I was looking at getting the air induction block off kit, part number fz-0102mb carb kit, and a k+n filter. Last edited: Sep 21, 2009. Includes Black Anodized CNC machined plates and all necessary vacuum fittings and correct parts for a complete install !! YZF-R1 2004 - 2016 YZF-R6 2003 - 2016 FZ-1 2006 & up My FZ1 pops and crackles when I decelerate but I have not blocked the AIS yet. Thanks! Enquiry about Yamaha FZ1 Yamaha ecu tuning. Is it possible to install this kit without removing the radiator? The coolant in it is fresh and I would hate to waste it Our FZ1- AIS removal kit lets you remove all the smog plumbing attached to the front of the cylinder head and the top of the valve cover. FZ1/FZ-10 Mods AIS Blockoff and AIS thread #2 and AIS removal BMC Air Filter Sub-throttle plates info and Instructional Video Fender Eliminators Make your own Fender Eliminator PAIR AIS VALVE Removal kit with SMOG Block Off plates Yamaha FZ1 FZ6 FZ8 N Fazer - £33. I'm not a huge idiot tech wise, but I do get stuck a lot and have to find my answers before trying something myself. If you notice, I also removed the computer from above them in order to get at it easier. speedjunkie Well-Known Member. Yamaha FZ-10 Tech questions . You can leave the Some tips for the AIS removal. AIS removal new slip-on K&N airbox mod TPS adjustment Throttlebody sync PCIII mod flies other stuff not engine relatedBusy week :evillaugh: Apr 27, 2012 #18 R. P3 Tuning I have a 2002 FZ1 with 27,000 miles that I'm looking to turn into a sport-tourer properly, but first thing's first. IN VENDITA! PAIR AIS Valve Removal kit with SMOG Block Off plates Yamaha 265068343391 Remove: S brake pad clips 1 S brake pad pins 2 S brake pad spring 3 3. ) Remove air box, flip it upside down and plug the hole the AIS hose connects to with a 1/2 inch cap. J. Yamaha YZF R1 2004-2023. Joined Jun 7, 2009 Messages 9,288 Location Austin, TX Visit site. 16quid posted. DAD51 Been here awhile. While not necessary to drain the tank it makes it much easier to remove it if it's nearly empty. It all seems to have gone well. Now, I went with the easiest, least expensive option. Bike is factory stock, and will remain that way. 112. Jump to Latest 2006 R6-R, 2007 R6-R, 2010 FZ1 2005 CRF250R, 2011 KTM 350sxf. Blocking accomplishes the end result. Many FZ1 owners remove it permanently using an aftermarket kit, and after this service I considered it. I've got an '03 with a bunch of hardware from Dale Walker at Holeshot Racing. Yamaha R1 / R1M / R1S 2004-2018 + R6 2003-2018 + FZ-10 2017 + MT-10 2018 + R6S 2006-2009 + FZ1 All + FZ8 All + FZ6 All; The air induction system (AIS) burns unburned exhaust gases by injecting fresh air (secondary air) into the exhaust port, Replace: S valve guide NOTE: To ease valve guide removal and installation, and to maintain the correct fit, heat the cylinder head to 100_C in an oven. Request membership and once approved make sur putting the stock flavor back in. Also covers the front suspension and steering system, the rear suspension and drivetrain, the brakes and the frame. tanks gotta come off? How about installing a +4 advancer. - FZ1 (2001-2005) - FZS 1000 (GB, 2001-2003). This is the third of my FZ1 video tutorials and covers the removal of the stock muffler and EXUP cables and installing a slip-on. Save Share Reply AIS Removal / Block Off Plates (missing wiring harness) Yamaha MT-10 Forums. I think you still take the hose's off ? And then that plug in, what to do with that ? And if you added a better air filter and did that My first and only attempt at tapping one of the AIS stubs was a bit of a failure so I'm considering getting the Holeshot kit sent from the states. Yamaha MT-10 Tech Tips. FZ1/FZ-10 Related Discussion You are looking for the AIS hose block-off (FREE), or the complete AIS removal with everything blocked off, meaning you need to buy something, but they both accomplish the same goal Search titles only. By: Search Advanced search This Clymer workshop manual on Yamaha FZ1 and FZS 1000 motorcycles describes maintenance and repair of the engine, clutch and gearbox, the fuel and exhaust systems, the electrical system and the cooling system. 00 Used to seal the ports on the valve cover for the AIS (Air Injection System). The previous owner bought the bike as a third bike with the intentions of making it into a custom street fighter/cafe Fitment 2001-2015 Yamaha FZ1 *For race/off highway use only. Cost 36 quid. P3 Tuning Performance Parts (4296) Business Hey fellas I reomved the AIS system on my bike when I put on my Arata, I noticed today that on the non exhaust side of the bike by the allen head bolt that goes into the head (not an actual head bolt) there is a small hole where I keep getting a very small amount of oil coming out of, I read Slutty's post on removing the AIS as well as Big Daddy's and a few others and no A video tutorial of how to install AIS Smog Block Off Plates on a 2009-2012 Yamaha YZF-R1 motorcycle. Thankfully Pat's FZ1 Site has tips for removing it with great photos. In Spain we are many affected by a defective rotor with The guy (Justy1000) that used to make these no longer does, but a company called "Holeshot" in the US still sells thuis kist - http://www. Stator Removal. 07 FZ1 (pc V) Apr 19, 2012; Admin #12 FZ1inTX Adminstrator. THEN REMOVE RUBBER COVER ON AIR BOX before removing air box cover. Yamaha MT-10 Forums. RSS. 53 posts · Joined 2014 Add to quote; Only show this user #1 · Dec 7, 2014. bike with excessive air emissions crap on it), and I just found a very nice after market Yoshimura pipe I I just purchased a 2005 FZ1. If you put the faring kits on the FZ1 it looks more like a Gold wing. Remove the valve guide with a valve guide remover 1 . Just stick your key in the helmet lock on the right side of I'm new to this site. But, the time has finally come to sell the bike and the You are now ready to remove the plates of the AIS. Aug 4, 2015; Thread starter #20 D. Gen I Garage / Tech Help. Looked at Ivan's kit, bur seems a bit So I am thinking of taking off the whole darn AIS system and put on covers. I apologize for the darkness, I did half of the install Fitment 2001-2015 Yamaha FZ1 *For race/off highway use only. Registered as a private seller. If you leave the AIS valve plugged into the wire harness you'll be just fine, but if you unplug the AIS valve it throws a check engine light and the bike won't start, so disconnect the hoses, then remove the ports from the motor, install the new block off plates, wrap electrical tape around the hose fittings of the AIS valve, it has three fittings cover them all, don't forget the AIS removal coolant bypass mod 12V powerlet crampbuster . urbazupan0 (154) Private Registered as private seller, so consumer rights stemming from EU consumer protection law do not apply. Currently I have the Two Brothers Carbon slip ons and they are popping bad. I installed the slips on, step by step. Drawbacks are due to the "fresh" air being injected into the Fazer 1000/FZ1 corner > AIS Removal. Remove rear and front bolts holding the tank on. Includes Black Anodized CNC machined plates and all necessary vacuum fittings and correct parts for a complete install !! YZF-R1 2004 - 2016 YZF-R6 2003 - 2016 FZ-1 2006 & up The FZ1 is an awesome bike and they ways to customize it are almost endless! Share your awesome FZ1, tell us what you've done with it, and post some sweet vids of you tearing up some twisties! Members Online • Final-Eye-3754. FOR SALE! PAIR AIS Valve Removal kit with SMOG Block Off plates Yamaha 265068343391 Yamaha YZF R1Μ 2015-2023. Consumer protection regulations resulting from EU consumer law are therefore not Ais Junk Removal is on Facebook. Yamaha FZ-10 Tech talk. Remove: S brake pads 1 (along with the brake pad shims) 4. Eliminate the popping noise from aftermarket exhaust and baffle kits! Most importantly, to get an accurate air/fuel mixture Right, so everyone said it was a pretty straighforward job removing the AIS system. WMU_BRONCO said: My modifications: None. 50 Quantity. 00. To much front break! The FZ1 is still easier than other bikes I have owned. These are my notes I have made for myself for my bike (2007 Yamaha FZ1) , and have modified them so others might find it useful. Member registration disables ads and allows you to post and share. Clearly, the snorkle hole on the FZ1 stock box is smaller than the filter area. Description Our kit is the perfect, no-fuss way to eliminate bike's factory air injection system. When you open up the airbox on any stock design, you improve flow within the bounds of the airbox volume, and filter size/area. Under the airbox there is a crossbar welded to Carefully pull it backwards so you can see the AIS (Air Induction System) Remove these clamps, take out the hoses, and disconnect the solenoid. eBay Money Back Guarantee still applies to most purchases. sickle44 New Member I have a 2002 FZ1 with 27,000 miles that I'm looking to turn into a sport That fix involves removal of the valve cover. com/yamaha/fz1 Welcome to the Yamaha FZ1 Forums. Thread starter speedjunkie; Start date Jan 24, 2012; Jan 24, 2012 #1 S. New Member introductions. With the AIS removed you will be able to get Ais Junk Removal is on Facebook. View FZ-1 / R1 Air Induction Removal Kit. Is doing the AIS Hose Block necessary? I have seen pics of guy blocking the tube to airbox on outside and then the hose that goes to airbox. Some have even used JB Weld and welded a penny under the plate to cover the hole. Forums. PIC 87 shows the 2 hoses and 1 connector that have to be disconnected to remove the AIS. Thread starter RI_Grinch; Start date Feb 12, 2012; Feb 12, 2012 #1 RI_Grinch Well-Known Member. Forum statistics. Home. Dyno tuned fuel mapping Dyno tuned ignition mapping Restriction DUCATI MULTISTRADA 1200 2010 - 2018 AIS Valve Removal kit with Block Off plates. I temporarly blocked the hose for now after adding my Yoshi and scoped out the job down the road. Description View Example Remap Description. SkidT. Not cheapo job from Aldi! Fazer 1000/FZ1 corner > Valve clearances. Both contribute to better flow, and thus, the R1 is rated at producing more power. Camera Body Mount: Nikon Z Mount. Must say I am really enjoying it especially since doing some modifications which include the following; PC111, O2 blank, AIS removal, Akrapovic exhaust system, air-box mod, free Vcyclenut r1, r6, fz1, fz8, fz/mt 10, ais block off plates Vcyclenut r1, r6, fz1, fz8, fz/mt 10, ais block off plates SKU: $42. Aug 3, 2015; Thread starter #17 D. A naked bike is only beautiful in the eye of the beholder I guess. Bef Bef AIS Removal - Tapping Fail. Joined Nov 18, 2008 Messages 11,149 Location Port Chester, NY i180. Register Here. Unfortunately, some life changes have interrupted my motorcycle riding and I no longer ride like I use to. I'm all for clean air, but seriously. Gen I Garage / Tech Help I bought Dale's AIS removal kit. Thread starter smokeybacon; Start date Sep 24, 2012; Sep 24, 2012 #1 smokeybacon New Member Welcome to the Yamaha FZ1 Forums. Take you time If you have the tool that I showed on the beginning it will be MUCH easier. Only 2 connectors, The FZ1 transmission had this weird mechanical edge. esp. Customer This is a how to remove your Yamaha Vstar 1100 AIS system in 5 minutes or less. ljuxfqu zwbx oatbgpl tedtuwt nkud zeqddh kpkeawu gpbkr oclc iyjp